What is a Flat gear? Introduction to the principle of gear structure

Flat gearis an important part of transmission mechanical devices.，it has the characteristics of Wide range of applications, Uniform material, Environmental protection advantage, High strength and Can continuously mesh to transmit motion and power.，the product looks atmospheric.，features include Strong bearing capacity, High shape accuracy, The rim is toothed., Strong bearing capacity and Good wear resistance，Because of its excellent performance, it is widely used in aerospace, automobile, metallurgy, mining and other fields. Especially under extreme working conditions such as high load, high speed load and high temperature load, the advantages of forged Flat gears are more prominent.、Forging process not only improves the strength and toughness of the Flat gear, but also helps to improve the mechanical properties of the Flat gear.、By forging process, metal materials are plastically deformed at high temperature and high pressure, which eliminates internal defects, such as porosity and slag inclusion, and makes the material structure more dense. This compact structure makes the Flat gear have higher strength and toughness, can bear greater load and impact, and improves the durability and reliability of the Flat gear.、In forging process, the dimensional accuracy and shape accuracy of the Flat gear can be ensured through accurate die design and control. Compared with casting and other processes, the forging Flat gear has lower error and more accurate tooth profile, which is helpful to improve the stability and efficiency of the transmission system.、It can ensure that the size accuracy and shape accuracy of the Flat gear reach a higher level.。

1、Brief introduction of Flat gear

Flat gearis an important part of transmission mechanical devices.，is a kind of high quality and low price Flat gear，It is mostly used in Improve transmission accuracy and efficiency, Improve transmission accuracy and efficiency, Transmit motion and power., Bear load and impact, Improve transmission accuracy and efficiency, Transmit motion and power. and so on，The price is relatively low.，reliable quality。

Flat gear

2、Flat gear real shot picture

The omni-directional high-definition real shot of the Flat gear is shown as follows to meet the purchase needs of our customers.。

Flat gear

Note: All the pictures in this article were taken by Jianing forging manufacturer.。

3、Flat gear introduction video

The following is the live video of Flat gear designed and produced by Jianing for users, from which we can see the the advantage is Because of its strong bearing capacity, high precision and good wear resistance, the service life of the Flat gear is relatively long.、After forging process, the internal structure is compact, and there are no defects such as porosity and slag inclusion, so the bearing capacity is strong.、Forging process not only improves the strength and toughness of the Flat gear, but also helps to improve the mechanical properties of the Flat gear.、The application of alloy steel material and heat treatment technology makes the Flat gear surface hard and wear resistant.、In the process of forging, the grain of metal material is refined and the hardness is improved, thus enhancing the wear resistance of the Flat gear. This enables the Flat gear to maintain good performance and prolong its service life during long-term use. of JianingProduction and processing的Flat gear.。

Flat gear

As you can see from the live video.，Jianing forging the product looks beautiful.。

4、Introduction of advantages of Flat gear

The advantages of Flat gear are as follows:

1. Strong bearing capacity

After the forging process, the internal structure of the Flat gear is compact, and there are no defects such as porosity and slag inclusion, so the bearing capacity is strong.

2. High strength and toughness

The Flat gear is manufactured by forging process, and the metal material undergoes plastic deformation at high temperature and high pressure, which eliminates internal defects such as pores and slag inclusion, and makes the material structure more dense. This compact structure makes the Flat gear have higher strength and toughness, can bear greater load and impact, and improves the durability and reliability of the Flat gear.

3. Improve the overall mechanical properties.

Forging process not only improves the strength and toughness of the Flat gear, but also helps to improve the mechanical properties of the Flat gear. The improvement of these properties is helpful to improve the overall performance and stability of the transmission system.

4. Long service life

Because of its strong bearing capacity, high precision and good wear resistance, the service life of the Flat gear is relatively long.

5. Good wear resistance

The application of alloy steel material and heat treatment technology makes the Flat gear surface hard and wear resistant.

Flat gear

5、Flat gear application

Flat gearIt has a wide range of uses, and is often used inBear load and impact,Improve transmission accuracy and efficiency,Transmit motion and power.,Bear load and impact,Improve transmission accuracy and efficiency and so on，is a kind of high quality and low price Flat gear，is developed and improved by Jianing forging。

Flat gear

6、Flat gear price consultation

The Flat gear price is introduced as follows:

1. technology content

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

2. market supply and demand

The Flat gear market is always a fluctuating variable value. When the demand for this product in the market is far greater than the supply, the product price will be higher. On the other hand, when the market demand is much less than the supply, manufacturers are eager to sell their products and lower their prices appropriately.

3. Manufacturer scale

Our company's expected profit value of Flat gear is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Flat gear is relatively low.

4. Product configuration difference

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. Jianing has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

5. market demand

If there is a large demand for Flat gear in the market, the price of Flat gear will naturally become higher. On the contrary, if the supply of this product exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will become lower.

Flat gear

Flat gearImprove production efficiency and material utilization: Forging process can usually form multiple Flat gears at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.、Because of its excellent performance, it is widely used in aerospace, automobile, metallurgy, mining and other fields. Especially under extreme working conditions such as high load, high speed load and high temperature load, the advantages of forged Flat gears are more prominent.、It can ensure that the size accuracy and shape accuracy of the Flat gear reach a higher level.、In forging process, the dimensional accuracy and shape accuracy of the Flat gear can be ensured through accurate die design and control. Compared with casting and other processes, the forging Flat gear has lower error and more accurate tooth profile, which is helpful to improve the stability and efficiency of the transmission system.、By forging process, metal materials are plastically deformed at high temperature and high pressure, which eliminates internal defects, such as porosity and slag inclusion, and makes the material structure more dense. This compact structure makes the Flat gear have higher strength and toughness, can bear greater load and impact, and improves the durability and reliability of the Flat gear.，widely used inautomobile making,automobile making,mining machinery,petrochemical industry,Construction machinery and equipment and other industries。