Introduction to Gear shaft forging, introduction to forging advantages and characteristics

Gear shaft forgingrefers to the workpiece or blank obtained by forging metal blank. In the process of forging, the metal blank is plastically deformed under the pressure of forging hammer, press and other equipment, and then its shape, size and organizational structure are changed to meet specific use requirements.，customizable。

1、Brief introduction of Gear shaft forging

Gear shaft forgingis a part or blank in which a metal blank is plastically deformed under pressure to obtain the required shape, size and performance.，the advantage is Forging machinery can be used to exert pressure on the blank to make it deform plastically, so as to obtain certain mechanical properties.、Forging can eliminate metal porosity and holes, and improve the mechanical properties of Gear shaft forging.、Forging machinery can be used to exert pressure on the blank to make it deform plastically, so as to obtain certain mechanical properties.、Forging can be used to exert pressure on the blank, so that it can produce plastic deformation and change its mechanical properties.、Forging can eliminate the defects of as-cast porosity and optimize the microstructure of metals during smelting.，is a popular Gear shaft forging。

Gear shaft forging

2、Gear shaft forging characteristics

Gear shaft forgingit has the characteristics of high-precision, high tenacity, High production efficiency, Light weight and Great forging flexibility，By forging, not only mechanical parts can be obtained, but also the internal structure of metal can be improved, and the mechanical and physical properties of Gear shaft forging can be improved.、After forging, its structure and mechanical properties can be improved.、Forging machinery can be used to exert pressure on the blank to make it deform plastically, so as to obtain certain mechanical properties.、Forging can not only obtain the shape of mechanical parts, but also improve the internal structure of metal and improve the mechanical and physical properties of metal.、Forging can be used to exert pressure on the blank, so that it can produce plastic deformation and change its mechanical properties.，the product looks beautiful.，was developed and designed by Jianing。

Gear shaft forging

3、Functional advantages of Gear shaft forging

Gear shaft forgings have the following advantages.

1. High dimensional accuracy

In the forging process of Gear shaft forging, high dimensional accuracy and shape accuracy can be obtained through the precise forming of dies.

2. Optimizing structural design

On the premise of ensuring the design strength, through reasonable structural design, the Gear shaft forging can be lighter than the casting, thus reducing the overall weight of the machine or equipment and reducing energy consumption and cost.

3. Meet the requirements of complex working conditions

The Gear shaft forging has excellent mechanical properties and structural integrity, which can meet the use requirements under complex working conditions and ensure the long-term stable operation of the equipment.

4. Good fatigue resistance.

The particle flow inside the Gear shaft forging flows precisely along the contour of the part, and these continuous streamline lines are beneficial to reduce the incidence of fatigue or common faults.

5. Eliminate internal defects

During the forging process, the porosity, shrinkage cavity, cracks and other defects in the metal are closed under the action of high temperature and pressure, thus improving the structural integrity of the Gear shaft forging.

Gear shaft forging

4、Gear shaft forging working site

Jianing forging provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Gear shaft forgingt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Gear shaft forging

As you can see from the live video.，Jianing forging the main features are high-intensity, Can bear large impact force or heavy load., Save raw materials, High productivity and Good anti-fatigue performance。

5、Gear shaft forging performance advantage

Gear shaft forgings have the following advantages.

1. Good chemical uniformity

Forging can disperse the segregation of alloy or nonmetal and make the Gear shaft forging have excellent chemical uniformity.

2. High degree of automation

Modern forging equipment has a high degree of automation, which can realize continuous and efficient production and greatly improve production efficiency.

3. high-intensity

Through forging, the internal structure of the metal is denser and the grain is refined, thus improving the strength of the material. Hot forging promotes crystallization and grain refinement, which enables materials to achieve the greatest possible strength and consistency, and reduces the variation between parts.

4. Perfect quality assurance system

In the process of Gear shaft forging production, a perfect quality assurance system is established, and the raw materials, production process and finished product inspection are strictly controlled to ensure the reliable quality of the Gear shaft forging.

5. Replace other processing methods

In some cases, Gear shaft forging can replace parts produced by other processing methods (such as casting, welding, etc.), thus simplifying the production process and improving production efficiency.

Gear shaft forging

6、Introduction of advantages of Gear shaft forging

The advantages of Gear shaft forging are as follows:

1. Reduce the amount of subsequent processing

The forming precision of the Gear shaft forging is high, and the subsequent processing amount is relatively small, thus saving the processing cost and time.

2. Good chemical uniformity

Forging can disperse the segregation of alloy or nonmetal and make the Gear shaft forging have excellent chemical uniformity.

3. High degree of automation

Modern forging equipment has a high degree of automation, which can realize continuous and efficient production and greatly improve production efficiency.

4. High dimensional accuracy

In the forging process of Gear shaft forging, high dimensional accuracy and shape accuracy can be obtained through the precise forming of dies.

5. Meet the requirements of complex working conditions

The Gear shaft forging has excellent mechanical properties and structural integrity, which can meet the use requirements under complex working conditions and ensure the long-term stable operation of the equipment.

Gear shaft forging

Gear shaft forgingAfter forging and hot working. Due to the deformation and recrystallization of metal, the structure is more compact, and the plasticity and mechanical properties of metal are improved.、After forging, its structure and mechanical properties can be improved.、By forging, not only mechanical parts can be obtained, but also the internal structure of metal can be improved, and the mechanical and physical properties of Gear shaft forging can be improved.、Forging can not only obtain the shape of mechanical parts, but also improve the internal structure of metal and improve the mechanical and physical properties of metal.、Forging can eliminate metal porosity and holes, and improve the mechanical properties of Gear shaft forging.，is a common Gear shaft forging。